TTI Environmental’s field crew recently deployed deployed a submersible Remotely Operated Vehicle (ROV) to inspect a large fire water storage tank in Pennsylvania—capturing high-resolution imagery of interior conditions without draining the tank or risking human entry. This mission exemplifies how robotic inspections are transforming infrastructure maintenance by safely uncovering hidden risks in environments invisible to the naked eye.
Traditional tank inspections often require costly drainage, confined-space entry, or diving teams—processes that disrupt operations and pose safety hazards. ROV technology eliminates the need for confined space entry and expensive diving operations, avoiding exposure to hazardous environments like contaminated water or unstable structures – ensuring safety for personnel while maintaining operational continuity. Equipped with high-definition cameras, sonar and ultrasonic sensors, these robotic systems provide detailed visual assessments of tank interiors (i.e. detect corrosion pitting as small as 0.5 mm) including walls, seams, and sediment buildup—all without draining the tank or disrupting service. This non-invasive approach is not only cost-effective but also eco-friendly, as it avoids water wastage and environmental disruption. ROV inspections reduce downtime up to 80% compared to manual methods.
Case Study: During the fire water tank inspection, our ROV revealed critical issues invisible during routine visual checks:
- Sediment Mapping: Identified 3-inch sludge buildup in low-flow zones, a potential breeding ground for pathogens and corrosion.
- Micro-Fracture Detection: Phased Array Ultrasonic Testing (PAUT) pinpointed hairline cracks in welds—flaws that could escalate into structural failures under pressure.
- Corrosion Hotspots: Documented galvanic corrosion at flange joints, enabling targeted repairs before leaks compromised tank integrity
By leveraging ROV technology, TTI ensures compliance with industry standards to AWWA D100/D103 (water tanks), API 653 (storage tanks), and NFPA 25 (fire systems) while offering eco-friendly advantages. The real-time data collected during inspections allows for swift identification of structural issues, corrosion, or debris accumulation, enabling timely maintenance and repairs.
Beyond Tanks: Broader Applications – the same technology is revolutionizing inspections for:
- Potable Water Systems: Detecting biofilm and sedimentation without service interruptions
- Industrial Pipelines: Navigating complex networks with 600-meter tethers for uninterrupted scans
As the use of ROV technology continues to grow, it’s clear that these advancements will play a crucial role in safeguarding critical infrastructure and ensuring public safety for years to come.
For more information or to request a quote contact Carol LaRosa, Business Administrator Inspection Division, at caroll@ttienv.com